Mini split air conditioners are great little air-source heat pumps that can work in the reverse and provide heating to the building, too. For highly insulated houses built according to the Passive House standard they technically provide enough power to support both space and hot water heating.
Passive houses require a heating load of only 10W per square meter or 15kWh of total energy per square meter per year to condition the inside air. That means that technically a 100m2 house requires only a 1kW heater which can be easily served with the smallest mini split units on the market that have a total heating/cooling power of 3kW.
Wouldn’t it be great if the remaining 2kW could be used for heating the hot water? However, such units are pretty much non-existent or they are way over-sized and expensive for the needs of a highly efficient house.
So I’m starting a project to add an additional 3kW plate heat exchanger to the indoor gas/fluid line of the cheapest mini-split air conditioner with the heating functionality, to transfer the heat to another fluid loop passing through a 1m2 heat exchanger of a 100 liter hot water tank:
- Does it need a bypass for the plate heat exchanger to decouple the water tank from the air-con while the unit is in the cooling mode? Or is it sufficient to just turn off the circulation pump for the hot water tank heat exchanger?
- What are the flow rates for the hot water tank heat exchanger loop with a 1m2 tank heat exchanger surface?
There are several air-source heat pumps that support hot water heating:
- Gree Versati III
- Daikin Altherma
Note that none of them enable space heating via a refrigerant-to-air heat exchanger found in traditional mini splits.
1. Mini Split with Heating Support
Midea Blanc, AlpicAir Premium Pro, Gree Lomo Nordic or similar costing around EUR 500. Requires knowledge of the communications protocol with the outside unit to control the device without relying on the inside unit.
I ended up getting the Gree Amber Nordic GWH09YD-S6DBA1 which works well down to -30℃ (-22℉).
2. Hot Water Tank with Heat Exchanger
Kospel SWK100 hot water tank (around EUR 400) with an internal heat exchanger loop area of 1m2 or more.
3. Plate Heat Exchanger
Eko Air NB-238 brazed plate heat exchanger (around EUR 175) with support for 3MPa (30bar) pressure and 3/8″ SAE flare connectors for the gas line and G3/4″ connector for the water loop. The particular unit has a maxium float rate of 5 m3/h.
4. Circulation Pump for the Hot Water Heating
Wilo-Yonos PICO circulation pump (around EUR 130) with support for variable flow rate. Ideally with electronically adjustable flow rate.
5. Pipes, Expansion Tanks, Valves and Connectors
TODO: List them all.
- ✅ Purchase Eko Air NB-238 heat exchanger with 30 plates.
- ✅ Purchase and reverse-engineer Gree Amber Nordic GWH09YD-S6DBA1 air-source heat pump.
- TODO: Calculate the heat exchanger area for the hot water tank to match the power of the heat-pump.
Last updated: February 13, 2022.
- Why air to water heat pumps are a market opportunity for hydronic professionals videos part 1 and part 2 by John Siegenthaler.
A few month after I started researching this idea, I found AHUcom which does the following:
AHUcom electronic communication module allows you to connect GREE brand outdoor unit from U-Match Series 5 to any air handling units equipped with direct expansion air exchanger and drive it via any control system.
The connection with the outdoor unit is happening via two wires labeled
B and it is not clear if those used for pure RS485 or something custom.